Carlos Jorques

Senior Embedded Controls Engineer | Technical Lead | Electric & Autonomous Vehicle Systems

I am a senior embedded controls engineer with 10+ years of experience developing real time control software for automotive and heavy duty physical systems. My work focuses on EV thermal management, battery systems, autonomous propulsion control, diagnostics, functional safety, validation, and production software delivery.

I translate automatic control concepts into robust embedded software that can be tested, calibrated, validated, and trusted in real machines. My experience spans control architecture, model based implementation, generated C/C++ workflows, MIL/SIL/HIL validation, and technical leadership across international automotive teams.

Core Expertise

A capability map across embedded controls architecture, automotive software, electric and autonomous vehicle systems, production software validation, diagnostics, safety, robustness, and technical leadership.

Embedded Controls Architecture

Technical definition of embedded control functions for vehicle, powertrain, and physical systems.

  • Control function decomposition
  • Software, sensor, actuator, and plant model interfaces
  • Vehicle and powertrain behavior definition
  • Diagnostics, fallback, and degradation concepts
  • Real time robustness and integration tradeoffs

Electric and Autonomous Vehicle Systems

Embedded control software for electric, autonomous, and heavy-duty vehicle platforms.

  • EV thermal management
  • Battery and BMS control
  • Charger coordination
  • Autonomous propulsion control
  • Heavy-duty vehicle systems

Control Systems and Estimation

Real time control, virtual sensing, observer design, calibration, model adaptation, and system identification for physical systems.

  • Feedback control
  • Virtual sensing
  • Observer design
  • Calibration and model adaptation
  • System identification

Embedded Software and Validation

Production delivery of embedded control software from implementation to validated release.

  • Model based implementation
  • Generated C/C++ integration
  • MIL/SIL/HIL validation
  • CI/CD and software integration
  • Calibration, debugging, and release support

Diagnostics, Safety, and Robustness

Diagnostic and safety-aware control software for reliable physical systems.

  • Diagnostic strategy design
  • Fault detection and isolation
  • ISO 26262-aligned development
  • A-SPICE traceability
  • Fallback and degradation logic

Technical Leadership

Technical direction for embedded software teams in automotive development environments.

  • Embedded software mentoring
  • Technical delivery coordination
  • Architecture reviews
  • Cross-functional alignment
  • Agile development support

Engineering Outcomes

Selected outcomes showing how embedded control software, electrification, diagnostics, autonomous systems, and applied control research translated into system value.

  • Leadership

    Embedded software delivery

    Led and mentored a team of 3 embedded software engineers, supporting architecture clarity, delivery coordination, and model based automotive control software development.

  • Electrification

    Electric truck control software

    Delivered control software for thermal coordination, battery systems, charger interfaces, diagnostics, and validation evidence.

  • Autonomous systems

    Vehicle level motion control

    Designed and integrated traction and speed-control software for autonomous electric haulers.

  • Diagnostics

    Fault tolerant control concepts

    Developed control architecture and diagnostics for dual-motor torque allocation and redundant actuator concepts.

  • Power electronics

    Electrified system control

    Created model-based thermal and control software for e-bike motor control, wireless charging, and DC/DC converter applications.

  • Research

    Validated control research

    Published results showing 25 to 75 percent reduction in controlled parameter dispersion, 60 percent reduction in pilot fuel mass estimation error, and up to 96 percent real-time pilot misfire detection.

Experience

Selected professional experience across embedded controls, automotive software, electric vehicles, autonomous machines, diagnostics, validation, and technical leadership.

  1. Senior Developer Engineer

    Embedded software for electric truck thermal management, battery systems, charger coordination, diagnostics, and real-time controller architecture.

    • Develop and validate thermal management software for batteries, auxiliaries, power electronics, and charging systems.
    • Support predictive thermal control, diagnostics, functional safety analysis, and CI/CD integration.
    • MATLAB/Simulink
    • C
    • GitLab
    • ISO 26262
    • A-SPICE
    • BMS
    • diagnostics
    • EV thermal management
  2. Senior Software Developer / Technical Leader

    Provided technical direction across architecture, planning, software quality, mentoring, and cross functional delivery alignment.

    • Provide technical leadership to a team of 3 engineers in embedded software development.
    • Coordinate planning, technical quality, mentoring, and client assignment delivery.
    • MATLAB/Simulink
    • C/C++
    • ISO 26262
    • Agile
    • CI/CD
    • SIL/HIL
    • technical leadership
  3. Senior Developer Engineer

    Propulsion control software for autonomous electric haulers, including traction control, speed control, torque allocation, diagnostics, and functional safety.

    • Developed and integrated traction and speed control functionality for autonomous electric haulers.
    • Designed propulsion torque control architecture for dual electric motors and redundant actuator concepts.
    • MATLAB/Simulink
    • ISO 26262
    • SIL
    • HIL
    • diagnostics
    • data analysis
    • autonomous vehicle control
    • propulsion control
  4. Development Software Engineer

    Electric mobility software for e-bike motor control, power electronics interfaces, thermal modeling, and AUTOSAR-oriented software architecture.

    • Led software development for an e-bike motor control project.
    • Implemented application-layer software for wireless battery charging and DC/DC converter functionality.
    • MATLAB/Simulink
    • C
    • C++
    • Classic AUTOSAR
    • CANalyzer
    • Agile
    • PMSM
    • model-based development
  5. Senior Development Engineer

    Developed embedded control software for electric powertrain thermal management and battery management functions in heavy-duty vehicle applications.

    • Designed control architecture for thermal management in electric powertrains.
    • Developed estimation methods for state of charge, state of power, and state of health in mild-hybrid vehicle batteries.
    • MATLAB/Simulink
    • C
    • C++
    • Jenkins
    • Git
    • ISO 26262
    • BMS
    • thermal management
  6. Industrial PhD Student

    Conducted industrial PhD research on real-time diagnostics and in-cycle closed-loop combustion control for heavy-duty diesel engines operating with biofuels.

    • Developed real-time model-based diagnostics and control algorithms for heavy-duty engine combustion systems.
    • Designed and implemented in-cycle closed-loop combustion control concepts using FPGA and LabVIEW.
    • MATLAB/Simulink
    • LabVIEW
    • FPGA
    • signal processing
    • stochastic modeling
    • model calibration
    • experimental validation
  7. Development Engineer

    Developed embedded control and diagnostic software for heavy-duty engine systems, oil systems, cooling systems, and safety-related functionality.

    • Developed software for engine diagnostics, calibration, and safety functionality using model-based methods and C-code generation.
    • Implemented control and diagnostic functions for oil level, oil pressure, warning handling, and driver display information.
    • MATLAB/Simulink
    • C
    • C++
    • Jenkins
    • Perforce
    • Vision
    • Jira
    • diagnostics
  8. 2014 Scania

    Master Thesis Student

    Master thesis on automatic control for a low-pressure fuel system in heavy-duty vehicles.

    2014 Arduino Verkstad

    Hardware Engineer

    Short-term hardware engineering work focused on educational electronics platforms and embedded prototyping.

    May 2013-August 2013 Sony Mobile Communications

    Software Researcher

    Engineering internship in mobile R&D focused on predictive algorithms for reduced touchscreen latency.

Representative Systems

Compact examples of systems where my embedded controls work has been applied. The same capabilities transfer to electrified equipment, autonomous machines, robotics, industrial automation, energy systems, and other software controlled physical systems. Full project context is available on the Work page.

Electric Truck Thermal Management and Battery Systems

Embedded control software for battery, auxiliary, power electronics, and charging thermal coordination in heavy-duty electric vehicles.

Role
Senior developer engineer
Focus
BMS / thermal control / diagnostics
Evidence
MIL/SIL/HIL / vehicle testing / ISO 26262 context
View work context →

Autonomous Electric Hauler Propulsion Control

Propulsion and speed-control software for autonomous electric haulers operating in demanding off-road environments.

Role
Senior developer engineer / technical lead
Focus
Traction control / torque allocation / diagnostics
Evidence
Dual motors / redundant actuators / SIL/HIL / vehicle testing
View work context →

E-Bike Motor Control and Power Electronics Software

Embedded software for e-bike motor control, wireless charging, DC/DC conversion, and PMSM thermal modeling.

Role
Software lead / Scrum Master
Focus
PMSM / AUTOSAR / power electronics
Evidence
98% thermal model accuracy / bench validation / Agile delivery
View work context →

Heavy-Duty Engine Diagnostics and Control Research

Real-time control and diagnostic algorithms for heavy-duty combustion systems with experimental validation.

Role
Industrial PhD researcher
Focus
Closed-loop control / virtual sensing / stochastic detection
Evidence
Patents / publications / test-bench validation
View work context →

Research, Patents & Publications

Research evidence behind my work in real-time control, virtual sensing, diagnostics, stochastic modeling, and hardware-constrained implementation for heavy-duty physical systems.

Research focus

  • Closed-loop combustion control
  • Virtual sensing and diagnostics
  • Stochastic detection and estimation
  • Predictive control and model adaptation
  • Real-time hardware implementation
  • Experimental validation

Academic and patent record

  • 5
    Patent records

    Control, diagnostics, and combustion related inventions

  • 15+
    Scientific publications

    Real-time control, diagnostics, estimation, and validation

  • PhD
    Industrial research

    Scania and Lund University

Published outcomes

  • 25 to 75% Reduced controlled parameter dispersion
  • 60% Reduced pilot fuel mass estimation error
  • Up to 96% Real time pilot misfire detection
  • Up to +1.8% Indicated efficiency improvement in stochastic set-point optimization

Engineering relevance

Research translated combustion sensing, stochastic diagnostics, and predictive control into experimentally validated methods for robust, efficient real-time heavy-duty engine control, supporting lower-emission transport, biofuel flexibility, and embedded deployment under industrial hardware constraints.

Publication record (15)
  1. Investigation of Small Pilot Combustion in a Heavy-Duty Diesel Engine

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE International Journal of Engines , 2017

  2. Influence of Small Pilot on Main Injection in a Heavy-Duty Diesel Engine

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE Technical Paper Series , 2017

  3. Cylinder Pressure-Based Virtual Sensor for In-Cycle Pilot Mass Estimation

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE International Journal of Engines , 2018

  4. In-Cycle Closed-Loop Combustion Controllability with Pilot-Main Injections

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    THIESEL 2018 Conference on Thermo- and Fluid Dynamic Processes in Direct Injection Engines , 2018

  5. Predictive In-Cycle Closed-Loop Combustion Control with Pilot-Main Injections

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    IFAC-PapersOnLine , 2020

  6. In-Cycle Closed-Loop Combustion Control with Pilot-Main Injections for Maximum Indicated Efficiency

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    IFAC PapersOnLine , 2018

  7. Internal Combustion Engine Cylinder Volume Trace Deviation

    Ivan Anagrius West, Carlos Jorques Moreno, Ola Stenlaas, Fredrik Haslestad, Ola Jonsson

    SAE International Journal of Engines , 2018

  8. Cylinder Pressure Based Method for In-Cycle Pilot Misfire Detection

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE International Journal of Advances and Current Practices in Mobility , 2019

  9. Bayesian Method for Fuel Mass Estimation of Short Pilot Injections based on its Misfire Probability

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    2020 American Control Conference (ACC) , 2020

  10. Multi-Cylinder Adaptation of In-Cycle Predictive Combustion Models

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE Technical Paper Series , 2020

  11. In-Cycle Closed-Loop Combustion Control for Pilot Misfire Compensation

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE International Journal of Advances and Current Practices in Mobility , 2020

  12. Stochastic Set-Point Optimization for In-Cycle Closed-Loop Combustion Control Operation

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE Technical Paper Series , 2021

  13. Modular Design and Integration of In-Cycle Closed-Loop Combustion Controllers for a Wide-Range of Operating Conditions

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    2021 American Control Conference (ACC) , 2021

  14. FPGA Implementation of In-Cycle Closed-Loop Combustion Control Methods

    Carlos Jorques Moreno, Ola Stenlaas, Per Tunestal

    SAE Technical Paper Series , 2021

  15. Indicated efficiency optimization by in-cycle closed-loop combustion control of diesel engines

    C. Jorques Moreno, O. Stenlaas, P. Tunestal

    Control Engineering Practice , 2022

Patent record (5)
  1. Method and system for determining in-cycle a pilot injection fuel mass in a combustion chamber of an engine

    WO2019045623A1 , 2019-03-07

    Method to determine in-cycle pilot injection fuel mass from pressure information and possible vaporization or combustion timing.

  2. Method and system for fuel pump regulation

    WO2016043652A1 , 2016-03-24

    Method for fuel-pump control in a fuel system, including system, vehicle, computer program, and computer-program product applications.

  3. System and method for improving heat release evaluation at a reciprocating internal combustion engine

    WO2017217912A1 , 2017-12-21

    Method for improving heat-release evaluation using a model for cylinder-volume deviations and dynamic engine parameters.

  4. Method and system for diagnosing a fuel system II

    WO2017003366A1 , 2017-01-05

    Method for diagnosing a vehicle fuel system using filtered pressure-sensor signals and fuel-flow error determination.

  5. Method and system for diagnosing a fuel system

    WO2017003365A1 , 2017-01-05

    Method for diagnosing fuel-flow errors in vehicles with combustion engines and multiple fuel pumps using pump power consumption.

Education

Academic foundation in automatic control, dynamic systems, embedded software, and industrial research for heavy-duty physical systems.

2021

PhD, Mechanical Engineering

Lund University

DissertationDesign and Optimization of In Cycle Closed Loop Combustion Control with Multiple Injection

RelevanceIndustrial PhD with Scania focused on real-time control, diagnostics, virtual sensing, stochastic detection, FPGA-based implementation, and experimental validation for heavy-duty diesel engines.

2014

MSc, Electrical Engineering

Lund University

FocusAutomatic control and automation.

RelevanceSpecialized in control systems, embedded software, mechatronics, signal processing, optimal control, power electronics, and robotics. Master thesis at Scania on a multi-pump fuel control system with real-time control algorithms and patent work.

2014

MSc, Industrial Engineering

Polytechnic University of Valencia

FocusElectronics and automation.

RelevanceMultidisciplinary engineering program covering mechanical, electrical, electronic, control, automation, and energy systems. Graduated with honors and received academic scholarships and recognition.

Tools, Methods & Continuous Learning

A snapshot of the tools, methods, standards, languages, and learning habits that support my work across embedded control software, validation, diagnostics, and production delivery.

Control and Modeling

MATLAB · Simulink · Stateflow · Embedded Coder · LabVIEW

Model-based development, system identification, calibration, observer design, virtual sensing, model adaptation, signal processing, Kalman filtering, stochastic modeling, optimization, model predictive control.

Embedded Software

C · C++ · Python · CAPL · LabVIEW FPGA · ECU flashing

Real-time embedded implementation, generated code integration, diagnostics implementation, scripting, automation, AUTOSAR-oriented workflows, hardware-constrained algorithms.

Validation and Testing

MIL · SIL · HIL · CANalyzer · CANoe · Google Test

Test bench validation, vehicle validation, wind tunnel, test track, on road testing, regression testing, fault injection, calibration support, ECU debugging.

Delivery and Collaboration

Git · GitLab · Jenkins · Jira · CI/CD · SAFe

Code review, issue tracking, requirements alignment, architecture coordination, release workflows, agile delivery, continuous integration, mentoring, cross functional coordination.

Standards and Automotive Context

ISO 26262 · A-SPICE · AUTOSAR · CAN/J1939 · Functional Safety

Functional safety awareness, FuSa analysis, process alignment, automotive communication, traceability, production-oriented documentation.

Languages

  • Spanish native
  • Catalan native
  • English full professional
  • Swedish full professional

Continuous Learning and Recognition

Recognition

  • Outstanding Oral Presentation Award, SAE, 2017
  • Scania Innovation Challenge, Scania, 2019
  • Best Academic Record for First Year, Polytechnic University of Valencia, 2009
  • Double Degree Scholarship, COIICV, 2013

Recent learning

  • LangChain and LLMs with Python, Alten, 2025
  • Project Management: Product Owner and Kanban, Cualtis, 2024
  • Power Electronic Converters, 2022
  • Introduction to Electromobility, Swedish Electromobility Centre, 2020
  • GT Power, Gamma Technologies, 2015

Let's Connect

For roles or technical conversations involving embedded controls, electric vehicles, battery and thermal management, diagnostics, functional safety, autonomous machines, or reliable physical systems, contact me directly or download the PDF resume. I am based in Spain and open to selected remote or hybrid opportunities with international teams.